Modern production
Italian equipment, European technology, Ukrainian quality. How we produce 30+ million abrasive wheels per year.
Technical equipment
Italian equipment Davide Maternini
Professional equipment from a leading European manufacturer of equipment for the abrasive industry.
Automated production lines
Modern automated lines ensure stable quality and high production productivity.
Quality control laboratory
Our own laboratory for testing each batch of products in accordance with European standards.
7 stages of production
Cutting the mesh on an automatic press
The fiberglass mesh is cut on an automatic press to the nearest millimeter for each disc diameter. The mesh ensures the strength and safety of the finished product.
Preparation of abrasive mixture
Phenol-formaldehyde (Bakelite) resin is mixed with abrasive grain - aluminum oxide, zirconium or ceramic from Austrian and German suppliers. Precise weighing and moisture control parameters guarantee consistent quality of each batch.
Disc production on a press
Disc forming on Italian presses Davide Maternini SPA and ABRAPRESS SRL with precise pressure and temperature control. Each disc receives the correct geometry and uniform distribution of abrasive material.
Bakelization (heat treatment)
Thermal hardening in industrial ovens with controlled temperature profiles. It is this process that gives the disc its ultimate strength, durability and resistance to loads during operation.
Burst test
Tensile test according to EN 12413 at speeds exceeding operating RPM. Each batch undergoes mandatory testing on certified equipment that meets the standards of the MPA Hannover laboratory.
Side load test
An additional side load test checks the disc's resistance to lateral forces during operation. This ensures operator safety even with uneven pressure.
Packaging of finished products
Visual inspection and marking check: RPM, dimensions, safety pictograms according to EN 12413. Each batch receives a batch traceability code for final quality control.
See our production
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