Abrasive wheels are critical tools in metalworking, construction, and other industrial sectors. Their performance and durability depend directly on manufacturing quality and storage conditions. The Novovodolazhsky Abrasive Plant, a leading manufacturer of abrasive tools in Eastern Europe, emphasizes the importance of proper storage to maintain the operational characteristics of abrasive wheels.
Why Storage Conditions Matter
Improper storage of abrasive wheels can significantly reduce their strength, wear resistance, and safety of use. The main factors affecting abrasive properties include:
- Humidity: High humidity can degrade the bonding material of the wheel, reducing its mechanical strength.
- Temperature: Temperature fluctuations cause thermal stresses, which may lead to the formation of microcracks.
- Mechanical Impacts: Impacts or pressure during storage can cause internal defects, invisible to the eye but critical during operation.
- Chemical Exposure: Contact with aggressive substances, such as oils or acids, can damage the wheel’s structure.
Studies in this field indicate that failure to adhere to proper storage conditions can reduce the strength of abrasive wheels by 20–30%, increasing the risk of accidents when operating at high speeds (up to 80 m/s, as specified for wheels like A 40 S BF, 8500 RPM).
Experimental Data
To investigate the impact of storage conditions, an experiment was conducted in which abrasive wheels were subjected to various conditions. The results showed that storage in a humid environment (above 70% relative humidity) significantly degrades the wheels’ properties. This is due to moisture absorption by the bonding material, leading to a loss of elasticity and strength. Additionally, wheels stored under conditions with sharp temperature fluctuations exhibited a 15–25% reduction in wear resistance compared to those kept in stable conditions.
Storage Recommendations from Novovodolazhsky Abrasive Plant
To ensure maximum performance and safety of abrasive wheels, the Novovodolazhsky Abrasive Plant recommends the following guidelines:
- Humidity Control: Store wheels in a dry environment with relative humidity not exceeding 50–60%. Use dehumidifiers if necessary.
- Stable Temperature: Maintain a storage temperature range of 15–25°C, avoiding sharp fluctuations.
- Proper Placement: Store wheels horizontally on racks or in specialized containers to prevent mechanical damage. Avoid stacking heavy objects on the wheels.
- Protection from Chemicals: Ensure wheels do not come into contact with oils, solvents, or other aggressive substances.
- Packaging: Retain the original packaging until use to protect wheels from external influences.
Conclusion
Proper storage of abrasive wheels is key to their longevity, safety, and efficiency. The Novovodolazhsky Abrasive Plant produces high-quality abrasive wheels that meet international standards, but even the best tools require careful handling. Adhering to storage recommendations minimizes risks and ensures consistent performance in the most demanding conditions.
For more information about our products and guidance on the proper use and storage of abrasive wheels, visit our website: https://novoabrasive.com/.